Chemical Safety Evaluation & Testing

Vent Sizing Package Data Generation

DIERS-compliant laboratory data for two-phase vent sizing

What this study delivers

Vent Sizing Package
Data Generation

DIERS methodology requires specific calorimetric data to size emergency vents for runaway reactions. We deliver VSP (Vent Sizing Package), Phi-Tec, and ARSST data with engineering interpretation ready for vent design calculations.

Vent Sizing Package Data Generation — Overview
Study execution

How the study is executed

A structured, facilitated process — from scope definition through close-out — producing defensible, actionable outputs.

Scenario Definition (DIERS)

Define vent-sizing scenarios per DIERS — runaway reaction, fire-case external heat, blocked outlet, control-failure overfill; align with AIChE DIERS Workbook and IChemE Workbook for the Estimation of Reactor Stability.

Calorimetric Testing (VSP2 / Phi-TEC II)

Conduct vent-sizing calorimetry — VSP2 (Vent Sizing Package 2) or Phi-TEC II with adiabatic operation; measure dT/dt, dP/dt, gas evolution rate, and two-phase flow regime; align with DIERS test methodology.

Flow Regime Characterisation

Characterise two-phase flow regime per DIERS Omega method — homogeneous, bubbly, churn-turbulent; measure / calculate void fraction, droplet entrainment, and quality; align with API 520 / AIChE DIERS / OMEGA.

Vent Area Calculation (Leung / Fauske)

Calculate vent area per DIERS — Leung simplified method (homogeneous vapour-liquid disengagement), Fauske rigorous method, Omega method, or HEM (Homogeneous Equilibrium Model); align with API 520 / API 521.

Vent Piping & Knock-Out Drum Sizing

Size vent piping per API 520 / API 521 with two-phase flow Fanno / isothermal correlations; size knock-out drum / catch tank with API 521 Section 7; specify drainage to safe location per RAGAGEP.

Documentation & PHA Integration

Compile vent sizing report with raw calorimetric data, design calculations, P&ID mark-up; integrate with HAZOP / SIL allocation and SRS; align with OSHA PSM relief device design documentation.

Vent Sizing Package Data Generation — Scope
Study scope

What the study covers in full

VSP2 / Phi-Tec calorimetry
ARSST screening
Closed and open vessel tests
Vapour / gassy / hybrid system characterisation
Vent flow regime determination
Two-phase flow modelling input
Engineering interpretation and reporting
Why it matters

Outcomes of Vent Sizing Package Data Generation

Emergency Vent Adequacy Assurance
  • Provides validated data for runaway vent sizing
  • Prevents under-vented decomposition events
  • Supports realistic vent area calculation
  • Strengthens emergency relief design
DIERS / API 520 / IChemE Vent Defence
  • Adheres to DIERS methodology
  • Supports OSHA reactive chemistry programmes
  • Documents CCPS emergency relief basis
  • Withstands regulator and insurer audit
Relief Device & Vent System Sizing
  • Reduces nuisance vent activation
  • Bolsters MOC for new chemistry
  • Improves operator confidence in relief design
  • Drives credible emergency response planning
Vent Undersizing & Damage Prevention
  • Right-sizes vent area — avoids over/under
  • Avoids catastrophic vent failure cost
  • Reduces effluent handling system size
  • Supports insurance underwriting
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Speak with our team to scope an engagement tailored to your facility, regulatory context, and lifecycle stage.