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Practical articles on process safety and engineering for the teams who run high hazard facilities.

Hazard Studies 8 min read

10 Common HAZOP Mistakes and How to Avoid Them

A practical look at the recurring errors that weaken hazard and operability studies and the habits that keep them rigorous.

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Relief Systems 9 min read

A Practical Pressure Relief Design Checklist

A working checklist for engineers sizing and specifying pressure relief systems so nothing critical slips through.

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Process Safety 8 min read

What Every Plant Manager Should Know About Process Safety

A clear overview of the process safety fundamentals that let a plant manager ask the right questions and see trouble early.

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Functional Safety 9 min read

Understanding SIL and LOPA in Plain Terms

A jargon free explanation of safety integrity levels and layer of protection analysis and how the two fit together.

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Hazard Studies 8 min read

What is HAZOP? A Plain Guide to the Hazard and Operability Study

A clear explanation of the hazard and operability study, how the guide word method works and when a plant should run one.

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Hazard Studies 7 min read

What is HAZID? Early Hazard Identification Explained

An explanation of the hazard identification study, how it differs from a HAZOP and why it belongs early in a project.

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Hazard Studies 8 min read

What is LOPA? Layer of Protection Analysis Explained

A plain explanation of layer of protection analysis, how it credits independent safeguards and how it sets a risk reduction target.

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Risk Assessment 9 min read

What is Quantitative Risk Assessment (QRA)?

An explanation of quantitative risk assessment, how it turns hazards into numerical risk and where the results are used.

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Risk Assessment 8 min read

What is FERA? Fire and Explosion Risk Analysis Explained

An explanation of fire and explosion risk analysis, how it models thermal and blast effects and how it informs layout and protection.

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Functional Safety 9 min read

What is Functional Safety? SIL and IEC 61511 Explained

An explanation of functional safety, what a safety integrity level means and how the safety lifecycle keeps protection reliable.

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Process Safety 8 min read

What is a Process Safety Management System?

An explanation of a process safety management system, the elements it contains and how they work together to prevent major incidents.

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Hazard Studies 8 min read

What is Bow Tie Analysis? Barrier Based Risk Made Visual

A clear introduction to bow tie analysis, the diagram that turns a major hazard into a picture of the barriers that keep it under control.

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Hazard Studies 8 min read

What is a Dust Hazard Analysis? Combustible Dust Explained

An introduction to the dust hazard analysis and why fine powders that seem harmless can fuel a devastating explosion.

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Inherent Safer Design 7 min read

What is Inherent Safer Design?

An explanation of inherent safer design, the philosophy of removing hazards at the source rather than controlling them later.

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Operational Excellence 8 min read

What is Operational Excellence in Process Manufacturing?

An introduction to operational excellence and how process plants pursue reliable, efficient and safe operation as a discipline.

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Sustainability 8 min read

What is Life Cycle Assessment (LCA)?

An introduction to life cycle assessment, the method for measuring the environmental impact of a product across its whole life.

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Reactive Chemistry 11 min read

Unknown Chemistry, Hidden Cost. Why Chemical, Pharma and API Plants Must Characterise Their Reaction Hazards

In fine chemical, pharmaceutical and API work the chemistry is often new and poorly characterised, and the hazards that no one has measured are the ones a standard study cannot catch.

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