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A management review in a Mumbai boardroom facing a wall display of process safety indicators
Digital Tools and Software

Process Safety KPI Dashboard

Indicators that move in time to matter

By the time a Tier 1 rate turns, the event behind it has already happened.

We build reporting that reads the systems already holding your data, normalises to the API RP 754 basis and puts the leading tiers in front of a management review. An indicator earns its place by being current and by pointing forward, and one assembled by hand each month is neither.

A wall mounted process safety dashboard showing tier rates and trend panels in a plant meeting room
Two trends over twelve quarters, demands on protective systems rising four quarters before the containment rate follows
Demands on protective systems climb for four quarters before the containment record moves at all. Four quarters is the time available to act on the demand rate before it converts into a loss of containment.
The four tier structure with Tier 3 and Tier 4 marked leading and Tier 1 and Tier 2 marked lagging
Structured to ANSI API RP 754, so the tier definitions, the counting rules and the normalisation basis are the ones the standard sets rather than local invention.

Every number comes from a system you already run

Nothing here asks anyone to key a figure in a second time. If it cannot be read from a source system, it does not go on the dashboard.

Incident and loss of containment records
Tier 1 and Tier 2 counts, classified at the point of record
Safety instrumented function demand and bypass logs
Tier 3 demands, and how long protection sat bypassed
Relief device activation and safe operating limit excursions
Tier 3 challenges the plant absorbed without an event
Inspection, proof test and action registers
Tier 4 discipline, including what is overdue
Payroll and contractor management
Work hours, so a rate means the same thing across sites
A process safety manager alone at a monitor drilling into one site's indicator detail

A small site swings hard

A site with a narrow exposure base sees a single event move its rate a long way. We show that swing alongside the rate, because a trend read from three events is noise presented as signal, and a board deserves to know which one it is looking at.

What a dashboard cannot do

A dashboard reports. It does not investigate, and it cannot tell you why a number moved. What it can do is put the question in front of the right people while there is still time to answer it.

Stand up your process safety indicator set

We will come back with the tier mapping to API RP 754, the refresh design and a delivery timeline. Tell us which systems hold your incident, bypass, relief and proof test records.

Start a scoping call