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Industrial Hygiene

Thermal Stress and Illumination Surveys

Assessment of heat stress, cold stress, and workplace illumination

Programme overview

Thermal Stress and Illumination
Surveys

Heat, cold, and light are easily dismissed as comfort issues, yet each acts directly on the body and the brain. Heat strain raises core temperature and degrades vigilance and decision making well before collapse, cold impairs dexterity and judgement, and inadequate or glaring illumination drives error and incident rates in exactly the tasks where precision matters. Our team quantifies these stressors against their recognised physiological basis. We carry out WBGT heat stress assessment to ACGIH and ISO 7243 referenced to the metabolic workload and the predicted heat strain model of ISO 7933, cold stress evaluation to ISO 11079, and task based illumination surveys against the IES and BIS criteria. The output is not a thermometer reading but an exposure judgement with engineered and administrative controls such as work rest regimes, acclimatisation, ventilation, and lighting design, sized to keep physiological strain and error risk inside defensible limits.

Thermal Stress and Illumination Surveys Overview
How we deliver it

Our implementation model

We fix the standards that apply to your site before we open at heat stress risk assessment, and we do not close at surveillance & training programme until they are met.

Heat Stress Risk Assessment

Assess heat stress per ISO 7933 (PHS Predicted Heat Strain) / NIOSH Heat Stress Criteria / ACGIH TLV, measure WBGT (Wet Bulb Globe Temperature), air temperature, humidity, radiant heat, air velocity, profile metabolic rate per ISO 8996.

Cold Stress Risk Assessment

Assess cold stress per ISO 11079 (IREQ Insulation REQuired) / ACGIH TLV, wind chill index, exposure time at cold extremities, identify hypothermia / frostbite risk, align with cold weather PPE per ISO 11079.

Work Rest Regime Specification

Specify work rest regime per ACGIH TLV / NIOSH Heat Stress, work rest ratio per WBGT and metabolic rate, specify hydration schedule (typically 4 to 8 oz every 15 to 20 minutes per OSHA Heat Illness Prevention).

Illumination Survey & Design

Conduct illumination survey per IES Lighting Handbook / EN 12464 1, illuminance (lux) measurement per task, uniformity, glare (UGR, Unified Glare Rating), colour rendering (Ra), flicker, align with task visual demand.

Engineering Controls Design

Specify engineering controls per ISO 7243 / EN 12464, shading, reflective surfaces, ventilation, cooling (spot cooling, refrigeration), thermal insulation (cold work), lighting upgrade (LED, fixture replacement), align with energy efficiency.

Surveillance & Training Programme

Design medical surveillance, heat illness incidence tracking, pre placement / periodic medical exam, biological monitoring, deliver training on heat / cold stress recognition, hydration, work rest discipline, align with OSHA Heat Illness Prevention.

What the programme covers

Thermal Stress and Illumination in full scope

WBGT measurement and heat stress evaluation
Determination of the work rest regime
Cold stress assessment using wind chill temperature
An illumination level and uniformity survey
Glare and contrast assessment
Emergency lighting validation
A control hierarchy spanning engineering, administrative, and PPE measures
Thermal Stress and Illumination Surveys Coverage
Business value

Value of Thermal Stress and Illumination Surveys

Heat Stress and Vision Hazard Prevention
  • Prevents heat exhaustion and cold injury
  • Reduces fatigue related incidents
  • Improves performance on visual tasks
  • Supports safe emergency egress
OSHA Heat and ISO 7933 Thermal Defence
  • Tracks to the ACGIH and ISO standards
  • Documents Factories Act illumination compliance
  • Supports OSHA heat illness prevention
  • Withstands worker compensation scrutiny
Work Rest Regime and Lighting Programme
  • Improves productivity and quality
  • Reduces absenteeism
  • Underpins realistic shift planning
  • Optimises HVAC and lighting design
Thermal and Illumination Incident Cost
  • Cuts heat illness and ergonomic claims
  • Reduces lighting and HVAC energy
  • Supports productivity gains
  • Improves worker retention
Standards & references

Codes & standards we work to

ACGIH WBGT TLVISO 7243ISO 11079IES Lighting HandbookBIS IS 6665Factories Act 1948 (Indian OELs)DGFASLI / NIOH (India)BIS Noise & Ventilation StandardsISO 7933 (PHS)
When to engage

Triggers that signal the need

An outdoor work programmeA hot environment processA new facility designA worker complaintA periodic surveyAn energy retrofit
Industries served

Where Thermal Stress and Illumination Surveys applies

Chemical Manufacturing
ChemicalProcess
Oil & Gas
Oil & GasOffshore
Pharma & Life Sciences
PharmaGMP
Mining & Metals
MiningDust
Power & Energy
PowerUtilities
FMCG & Consumer Goods
FMCGCompliance
What we deliver

Tangible deliverables

  • A thermal stress survey report
  • A WBGT measurement record
  • A work rest regime recommendation
  • An illumination survey report
  • A control hierarchy recommendation
  • Emergency lighting validation
Get Started

Send us the scope

We will scope Thermal Stress and Illumination Surveys against your site and come back with what it would take. Tell us the site, the consents it holds and what it is measured against.