Occupational Health & Safety

Ergonomics & Musculoskeletal Risk Assessment

Systematic identification and control of WMSD risk across the workplace

Programme overview

Ergonomics & Musculoskeletal
Risk Assessment

Ergonomic assessments identify physical, cognitive, and organisational risk factors driving musculoskeletal disorders (MSDs). Using validated tools (RULA, REBA, NIOSH, OWAS), we benchmark exposure, prioritise interventions, and design controls that improve both safety and productivity.

Ergonomics & Musculoskeletal Risk Assessment — Overview
How we deliver it

Our implementation model

A practical, phased delivery approach — from gap assessment through operational embedding — built around your regulatory context.

Task Inventory & MSD Risk Screen

Build task inventory per work area; conduct MSD (Musculoskeletal Disorder) risk screen per OSHA Ergonomic Guidelines / NIOSH / HSE — symptom survey, observation, video analysis; prioritise high-risk tasks for detailed assessment.

Quantitative Assessment Method Selection

Select assessment method per task type — RULA (upper limb), REBA (rapid entire body), NIOSH Lifting Equation, Snook tables (push / pull / carry), OCRA (repetitive), Liberty Mutual MMH tables; align with ISO 11228 / EN 1005.

Workstation & Tool Design Review

Review workstation per ISO 9241 / EN ISO 6385 — work surface height, reach distance, viewing angle, lighting, posture support; review tool design per ISO 11228-3 — weight, grip, vibration (ISO 5349), force application.

Manual Material Handling Analysis

Analyse manual material handling per NIOSH RWL (Recommended Weight Limit) / EN 1005-2 — load weight, lifting frequency, horizontal / vertical distance, asymmetry; specify mechanical aids (hoist, lift table, conveyor) per ALARP.

Engineering / Administrative Controls

Specify engineering controls per hierarchy — workstation redesign, tool modification, mechanical aids, job rotation, rest breaks; specify administrative controls — task redesign, job rotation, training; align with hierarchy of controls.

Implementation & Outcome Tracking

Implement controls with operator engagement (BBS), monitor MSD symptom prevalence, lost-time injury, workers' compensation cost; conduct annual review with maintenance leadership; align with corporate H&S programme.

What the programme covers

Ergonomics & Musculoskeletalin full scope

Task observation and video analysis
RULA, REBA, OWAS, NIOSH scoring
Workstation and tool design assessment
Manual handling and lifting risk evaluation
Repetitive motion and posture analysis
Engineering, administrative, and PPE controls
Ergonomic improvement roadmap and KPI tracking
Ergonomics & Musculoskeletal Risk Assessment — Coverage
Business value

Value of Ergonomics & Musculoskeletal Risk Assessment

MSD & Repetitive Strain Prevention
  • Lowers musculoskeletal injury frequency
  • Identifies workstation redesign opportunities
  • Strengthens manual handling training
  • Improves long-term worker health and retention
OSHA Ergonomics / EU MSD Directive Defence
  • Conforms to ISO 11228 and NIOSH guidance
  • Documents ergonomic risk assessment per OSHA
  • Supports ISO 45001 health-risk evaluation
  • Withstands workers' compensation scrutiny
Workstation & Task Design Quality
  • Improves productivity through reduced fatigue
  • Reduces absenteeism and presenteeism
  • Fortifies workstation design standards
  • Improves equipment and tool selection
MSD Incident & Absenteeism Cost Reduction
  • Cuts workers' compensation claims and premium loading
  • Reduces lost-time injury and absenteeism cost
  • Avoids prolonged disability and litigation
  • Improves productivity returns on workstation capex
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Ready to start your project?

Speak with our team to scope an engagement tailored to your facility, regulatory context, and lifecycle stage.