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Practitioner 2 days

Alarm Management and Rationalisation

Getting the alarm system back to something an operator can actually respond to

Alarm floods have contributed to major accidents where the information the operator needed was present and buried. This course covers alarm philosophy, rationalisation, performance measurement against published benchmarks, and the sustained management that stops the system degrading again.

This course sits alongside our Alarm Management consulting work, so what is taught is what we do.

Who should attend

Control and instrumentation engineers
Operations supervisors and panel operators
Process safety engineers crediting operator response
Control system vendors and integrators

Course content

Every module is taught with worked examples and exercises drawn from real plant, and adapted to your own process where the course runs in house.

1

Why alarm systems degrade

  • The cost asymmetry that makes adding an alarm easy and removing one hard
  • Alarm floods during upsets, when the system is needed most
  • Incidents where alarm load was a contributing factor
2

Alarm philosophy

  • Defining what qualifies as an alarm rather than an event or a message
  • Priority allocation tied to consequence and time to respond
  • Classification of highly managed alarms including safety alarms
3

Rationalisation

  • Running a rationalisation workshop efficiently
  • Documenting cause, consequence, corrective action and time to respond for each alarm
  • Setpoint and deadband review
  • Suppression, shelving and state based alarming applied correctly
4

Performance and sustainment

  • Benchmark metrics for average rate, peak rate, standing and fleeting alarms
  • Bad actor identification and resolution
  • Management of change for alarm additions
  • Auditing against the philosophy

What you receive

  • An alarm philosophy document template
  • A rationalisation worksheet
  • A performance metric dashboard specification
  • Assessment result and attendance record

What changes afterwards

  • Operators receive an alarm load they can act on during an upset
  • Alarms credited in LOPA are ones that will actually be noticed
  • Bad actors get resolved rather than tolerated
  • The improvement holds because change control is in place

Standards and references

We teach Alarm Management and Rationalisation against EEMUA 191 alarm systems, a guide to design, management and procurement and the codes listed with it, at the edition current when you run it.

EEMUA 191 alarm systems, a guide to design, management and procurementISA 18.2 management of alarm systems for the process industriesIEC 62682 management of alarm systems

Run Alarm Management and Rationalisation for your team

We will come back with dates, the pre-reading it needs and a cost per head. Tell us who is attending, what they already do day to day and whether you want it at your site or delivered online.

Ask about dates and cost