Chemical Safety Evaluation & Testing

Material Characterisation & Safe Handling Evaluation

Physical and chemical characterisation for engineered safe handling

What this study delivers

Material Characterisation &
Safe Handling Evaluation

Material characterisation generates the physical and chemical property data essential for safe storage, transport, and handling design. Outputs cover density, viscosity, melting/boiling points, electrostatic properties, and dust characteristics.

Material Characterisation & Safe Handling Evaluation — Overview
Study execution

How the study is executed

A structured, facilitated process — from scope definition through close-out — producing defensible, actionable outputs.

Physical Property Determination

Determine physical properties — boiling point (ASTM D86), melting point (ASTM D87), vapour pressure (ASTM D2879), density (ASTM D5057), viscosity (ASTM D445), surface tension (ASTM D971); align with REACH Annex VII physico-chemical.

Thermal Property Testing

Conduct thermal property testing — DSC for melting / glass transition, TGA for thermal decomposition / volatile content, specific heat (ASTM E1269), thermal conductivity (ASTM E1530); align with reactor / heat exchanger design.

Reactivity & Compatibility Testing

Conduct material compatibility testing — peroxide formation (ASTM E298), water reactivity (UN TDG Class 4.3), self-heating (UN Test N.4), pyrophoricity (UN Test N.2); align with UN TDG hazard classification.

Particle / Granulate Characterisation

For solids, characterise particle size (laser diffraction per ISO 13320), morphology (SEM), bulk density (ASTM D1895), flowability (Carr Index / Hausner Ratio); align with dust hazard assessment and storage / handling design.

Material Classification per UN TDG / GHS

Classify per UN TDG (Transport of Dangerous Goods) Class 1-9 and GHS (Globally Harmonised System) physical / health / environmental hazards; specify packing group, packaging requirements, and hazard labels.

Material Dossier & PSI Integration

Compile material characterisation dossier with test reports, classification, and handling recommendations; integrate with OSHA PSM Process Safety Information, SDS, REACH dossier; align with corporate product stewardship.

Material Characterisation & Safe Handling Evaluation — Scope
Study scope

What the study covers in full

Physical property characterisation
Electrostatic chargeability and resistivity
Dust particle size and distribution
Bulk density and flowability
Hygroscopicity and moisture sensitivity
UN transport classification testing
Safe handling parameter compilation
Why it matters

Outcomes of Material Characterisation & Safe Handling Evaluation

Material Property & Hazard Characterisation
  • Defines safe handling parameters
  • Prevents electrostatic ignition incidents
  • Supports proper container and conveying selection
  • Builds out hot-work and grounding controls
UN TDG / IMDG / ATEX Material Defence
  • Aligns with NFPA 77 grounding requirements
  • Supports UN transport classification
  • Documents CGA and ASTM compliance
  • Withstands customs and customer audit
Material Handling & Storage Design
  • Reinforces conveying and handling equipment design
  • Improves grounding and bonding programmes
  • Supports operator training on handling
  • Informs container and packaging selection
Material Specification & Incident Cost Reduction
  • Avoids handling-related incidents and rework
  • Reduces over-specified handling equipment
  • Supports transport classification optimisation
  • Improves customer specification clarity
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