Process Safety Management Systems
End to end PSMS deployment — CCPS RBPS, OSHA PSM, Responsible Care, and ISO 45001 — engineered for high hazard operations.
Why process safety management systems matters
A process safety management system is the structured discipline that converts policy intent into operating reality across high-hazard facilities. Rather than treating safety as a separate function, it integrates leadership accountability, hazard understanding, risk control, operational discipline, and continuous learning into one coherent operating model. Multiple internationally recognised frameworks exist for this purpose — each emerging from a different regulatory or industry context. Our team helps organisations choose the right framework for their context, implement it with rigour, integrate it with adjacent management systems, and sustain it through the surveillance and improvement cycles that prevent drift.
The frameworks we implement
Each framework below is a dedicated management system with its own scope, methodology, and element structure. Open any framework to explore its full element listing and individual element pages with focused implementation methodology and flow charts.
CCPS Risk Based Process Safety (RBPS)
A risk-based management system that concentrates process-safety effort where the hazard is greatest. Agenda: build culture and competency, understand hazards and risk, manage risk across the operating lifecycle, and learn from experience — 20 elements organised under 4 pillars.
OSHA Process Safety Management
The US federal management system for highly hazardous chemicals. Agenda: establish process safety information and hazard analysis, enforce operating and mechanical-integrity discipline, govern change, and assure compliance through audit — 14 mandated elements.
Responsible Care Process Safety Code
The chemical industry's self-governance management system for process safety. Agenda: executive accountability, hazard and risk understanding, layered risk controls, and learning from experience — embedded in one integrated management system rather than parallel programmes.
ISO 45001:2018 — OH&S Management System
The international occupational health & safety management-system standard on the Annex SL structure. Agenda: establish context and leadership, plan and resource the system, control operations, evaluate performance, and drive continual improvement — 7 clauses.
How we deliver
A phased, evidence-led delivery model — from discovery through close-out — built around your facility, regulatory context, and lifecycle stage.
What this service delivers
- A defensible management system that survives regulator, insurer, and corporate examination
- Measurable reduction in process safety events over multi-year horizons
- Citation-pathway closure and consent-order exposure elimination
- Workforce competency and operational ownership embedded across the system
- Corporate ESG and process-safety-indicator reporting integration
Our differentiators
- Multi-framework capability — RBPS, OSHA PSM, Responsible Care, ISO 45001 in one team
- Single integrated management system — no parallel manuals or duplicate audits
- Multi-jurisdiction regulatory grounding (US, EU, UK, India, Asia-Pacific)
- Implementation focus over documentation — systems that operate, not just certify
Related services
Quantitative and qualitative studies — HAZOP, SIL, LOPA, QRA, FERA, consequence modelling — to drive informed risk decisions.
Laboratory data and engineering interpretation — thermal stability, calorimetry, dust explosibility, reactivity, flammability.
Resilient response systems — ERP, ICS, command centre design, mock drills, and business continuity planning.
Talk to us about process safety management systems.
Connect with our team for a consultation scoped to your facility, regulatory context, and lifecycle stage.