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Detailed Engineering Solutions

Electrical Load List and Earthing and Lightning Protection

We deliver electrical engineering covering load lists, earthing, lightning protection and explosion protected equipment design

Technical overview

Electrical Load List and Earthing
and Lightning Protection

Electrical engineering for process facilities covers far more than power distribution. Inadequate earthing contributes to static ignition in hazardous areas, undersized lightning protection causes equipment damage and ignition risk, and incorrect explosion protected equipment selection creates non compliance that is expensive to remediate after construction. Our team delivers electrical engineering from the load list through single line diagrams, IEEE 80 earthing design, IEC 62305 lightning protection and full IEC 60079 explosion protected equipment selection, all integrated with the hazardous area classification drawing.

Electrical Load List and Earthing and Lightning Protection Overview
Engineering process

Electrical Load List and Earthing and Lightning Protection workflow

Load Identification

Identify all electrical loads, assign operating/starting duty, demand factors, and power factor by system.

Single Line Diagram Development

Develop SLD covering switchgear rating, transformer sizing, cable routes, and fault level calculation.

Earthing Grid Design

Design earth grid per IEEE 80, calculate step and touch voltages, specify earthing conductor sizing and test points.

Lightning Protection Design

Conduct risk assessment per IEC 62305, determine protection level, design LPS with down conductor and SPD specification.

Ex Equipment Selection

Review area classification drawings, select Ex category, protection concept, and T class per IEC 60079 for each installed item.

Commissioning Support & Records

Support earthing continuity tests, lightning system inspection, and Ex equipment certification registry.

Electrical Load List and Earthing and Lightning Protection Scope
Scope of work

Every deliverable from basis to handover

Complete Electrical Load List and Earthing and Lightning Protection scope covering every calculation, drawing, specification, and construction support activity.

We prepare the electrical load list with operating, starting and demand factor assignments for each system
We develop the single line diagram covering distribution, switchgear and uninterruptible power supply systems
We carry out fault level calculation and a protection coordination study
We design the earth grid to IEEE 80, covering grid sizing, mesh voltage and verification of step and touch voltage
We run the lightning risk assessment to IEC 62305 2 and design the protection system with down conductors and surge protective devices
We design bonding and earthing for static control in hazardous area locations
We select explosion protected equipment to IEC 60079, covering equipment group, category, protection concept, temperature class and ingress protection rating
We prepare the cable sizing schedule, routing and segregation from instrument and safety system cables
Engineering outcomes

Outcomes of Electrical Load List and Earthing and Lightning Protection

Arc Flash and Earth Fault Protection
  • We sharpen earthing and lightning protection
  • We support hazardous area classification and explosion protected equipment selection
  • We reduce electrical incident exposure
  • We strengthen grounding for static control
IEC 60364, IEEE 80 and ATEX Defence
  • We maintain compliance with IEEE 80, IEC 62305 and IEC 60079
  • We support NFPA 70
  • We document explosion protected equipment certification
  • We produce documentation that holds up under authority review
Electrical System Reliability and Availability
  • We cut electrical equipment failure
  • We harden protection against lightning incidents
  • We enable credible load growth
  • We improve earthing test programmes
Load List and Earth Study Efficiency
  • We right size electrical equipment
  • We avoid over specified earthing
  • We reduce lifecycle electrical cost
  • We support capital cost optimisation
Standards & references

Codes & standards we work to

IEEE 80 (earthing)IEC 62305 Parts 1 to 4 (lightning)IEC 60079 0 / 10 / 14 / 17 (Ex)NFPA 70 NEC / NFPA 497 (North America)IEC 61936 (HV installations)IEC 60364 (LV electrical)API RP 505 (lightning, oil and gas)IBR 1950 (Indian Boiler Regulations)CEA Regulations 2010 (India)NEC India (National Electrical Code)IS 3043 (Earthing)IS 2309 (Lightning Protection)
When to engage

Triggers that signal the need

FEED and detailed engineeringCapacity expansionA lightning incidentAn earthing test findingA brownfield upgradeA hazardous area classification revalidation
Industries served

Where Electrical Load List and Earthing and Lightning Protection applies

Oil & Gas, Upstream

Wellheads, separators, gas compression, FPSO topsides, produced water systems.

UpstreamOffshoreFPSO
Refineries & Petrochemicals

Distillation columns, reactors, heat exchangers, storage spheres, LPG handling.

RefiningPetrochemical
LNG & Gas Processing

Cryogenic exchangers, liquefaction trains, BOG compressors, storage and sendout.

LNGCryogenic
Specialty Chemicals

Reactive systems, batch reactors, solvent handling, runaway reaction scenarios.

ReactiveBatch
Power Generation

Boilers, HRSGs, steam headers, hydrogen systems, ammonia SCR units.

PowerHydrogen
Pharma & Food

Sterile vessels, CIP/SIP, pressure fermenters, solvent recovery, spray dryers.

PharmaFood & Bev
What we deliver

Tangible deliverables

  • Electrical load list
  • Single line diagram
  • Earthing design and calculation
  • Lightning protection design
  • Explosion protected equipment specification
  • Cable sizing schedule
Get Started

Ready to start your project?

Speak with our team to scope an engagement tailored to your facility, regulatory context, and lifecycle stage.