Hazard Studies & Risk Assessment

Occupied Building Risk Assessment (OBRA)

API RP 752 / 753 / 756 building-siting risk — the post-Texas-City regulatory norm

What this study delivers

Occupied Building Risk
Assessment (OBRA)

The March 2005 BP Texas City refinery explosion killed 15 contractors in a portable trailer 25 metres from an isomerisation unit blowdown. The investigation findings drove a transformation of facility-siting practice: API RP 753 (2007) for portable buildings, the 2009 / 2023 revisions of API RP 752 for permanent buildings, and API RP 756 (2014) for tents. OBRA quantifies three impact pathways — overpressure / impulse (blast vulnerability per ASCE Petrochemical Energy Committee curves), thermal radiation (skin burns, asphyxiation, structural ignition), and toxic infiltration (HVAC-driven exposure to AEGL-2 / SLOT criteria) — against occupied buildings ranging from control rooms and admin blocks to construction trailers, contractor cabins, and turnaround tents. Modern OBRA practice now also integrates CFD-class VCE results (FLACS / KFX) for high-confidence overpressure, and engineering damage criteria per ASCE / Stephens / Baker-Strehlow-Tang vulnerability curves.

Occupied Building Risk Assessment (OBRA) — Overview
Study execution

How the study is executed

A structured, facilitated process — from scope definition through close-out — producing defensible, actionable outputs.

Building Inventory & Occupancy Classification

Compile building register per API RP 752 (permanent), 753 (portable), 756 (tents); record structural type (brick, portal frame, modular, BRM), occupancy (peak persons, occupied hours, staff vs contractor), and building GPS coordinates; flag building modifications since last OBRA cycle.

Explosion Source Term & Overpressure Modelling

Link explosion scenarios from FERA or CDM study to building locations; apply Multi-Energy / Baker-Strehlow-Tang for standard cases and FLACS / KFX CFD for high-confidence VCE cases; calculate side-on overpressure, positive phase duration, and impulse at each building façade.

Building Damage Assessment

Apply ASCE Petrochemical Energy Committee structural fragility curves per building type; derive probability of minor / moderate / major damage / collapse; calculate personnel fatality and injury probability per blast damage state using Pietersen / Stephens injury probit functions.

Thermal Radiation & Toxic Infiltration Assessment

Calculate thermal dose and skin-burn / structural ignition risk at each building from fire scenarios; model toxic infiltration via HVAC air-change rate and infiltration factor against AEGL-2 / SLOT criteria; determine shelter-in-place viability and maximum safe duration.

Risk Metrics — IRPA, PLL, F-N Aggregation

Calculate Individual Risk per Annum (IRPA) per building; compute PLL weighted by occupancy; where multi-building aggregation required, produce F-N curves; compare against API RP 752 tolerability criterion; identify buildings exceeding threshold requiring priority action.

Retrofit Recommendations & Occupancy Management Plan

Develop building-by-building upgrade options (BRM procurement, structural reinforcement, relocation, demolition, occupancy reduction) with blast-load specification; produce cost-benefit appraisal; issue occupancy management plan for turnarounds and routine operations; specify 5-year re-assessment trigger matrix.

Occupied Building Risk Assessment (OBRA) — Scope
Study scope

What the study covers in full

Building inventory with permanent / portable / tent classification per API RP 752 / 753 / 756
Occupancy profiling — peak occupancy, peak occupied hours, distinguishing staff vs contractor exposure
Explosion source-term inventory linked to FERA scenario set
Overpressure / impulse modelling — Multi-Energy / Baker-Strehlow-Tang or FLACS CFD per criticality
Building damage assessment per ASCE PEC fragility curves — minor / moderate / major / collapse
Personnel vulnerability per Pietersen / Stephens injury and fatality probit functions
Thermal radiation impact — skin burn, asphyxiation, structural ignition per API RP 521 thresholds
Toxic gas infiltration — building air-change rate, HVAC isolation, shelter-in-place duration to AEGL-2 / SLOT
Building risk metrics — IRPA, PLL per building, F-N curves where multi-building aggregation needed
Blast-resistant design recommendations — strengthen, relocate, reduce occupancy, demolish, replace with BRM (Blast-Resistant Module)
Why it matters

Outcomes of Occupied Building Risk Assessment (OBRA)

Blast, Fire & Toxic Building Protection
  • Closes the silent multi-fatality exposure pattern Texas City made unavoidable
  • Quantifies building vulnerability to actual blast, fire, and toxic envelopes
  • Drives portable building siting decisions — typical safe set-back ≥75–100 m for high-hazard units
  • Identifies the control-room and admin-block consolidation moves that reduce site IRPA
API 752 / 753 / 756 Siting Defence
  • Audit-defensible under API RP 752 / 753 / 756 (5-year re-assessment expectation)
  • Provides ALARP demonstration for occupied-building risk in COMAH safety reports
  • Withstands OSHA NEP inspection focus on building siting
  • Aligns with PESO / Factories Act / MoEFCC building-protection expectations
Occupancy & Turnaround Risk Management
  • Drives realistic occupancy management during turnarounds and routine operations
  • Informs control-room consolidation and remote-operations strategy
  • Supports BRM (Blast-Resistant Module) procurement specifications
  • Sharpens muster-point and shelter-in-place strategy
Targeted BRM & Retrofit Investment
  • Targets blast-resistance capex to genuinely vulnerable buildings
  • Avoids over-design of low-risk admin buildings
  • Defers full reconstruction through engineered retrofit
  • Reduces underwriter loadings on multi-fatality exposure
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