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Foundation 3 days

IEC 61511 Functional Safety Lifecycle

The whole lifecycle, from hazard through to decommissioning, and who owns each phase

Functional safety fails far more often through lifecycle and management gaps than through hardware reliability. This course walks the complete IEC 61511 lifecycle, establishes what each phase must produce, and makes clear where responsibility sits between operator, integrator and vendor.

This course sits alongside our Functional Safety Engineering consulting work, so what is taught is what we do.

Who should attend

Instrumentation, control and process safety engineers
Project engineers specifying or accepting safety instrumented systems
Maintenance and reliability engineers who proof test safety functions
Operations managers accountable for safety system availability

Course content

Every module is taught with worked examples and exercises drawn from real plant, and adapted to your own process where the course runs in house.

1

Framework and concepts

  • The relationship between IEC 61508 and IEC 61511
  • Safety instrumented function, system and integrity level defined precisely
  • Low demand, high demand and continuous mode, and how mode is decided
  • Random hardware failure against systematic failure
2

Analysis phase

  • Hazard and risk assessment feeding SIL allocation
  • Risk reduction allocation across all protection layers
  • Producing a safety requirements specification that an integrator can build from
3

Realisation phase

  • Architectural constraints and hardware fault tolerance
  • Device selection, prior use and systematic capability
  • Application software, limited variability languages and configuration control
  • Factory and site acceptance testing and validation
4

Operation phase

  • Proof testing, coverage and the maintenance record that makes a SIL claim true
  • Bypass and override management, time limits and alarming
  • Demand and failure recording, and comparing reality against the design assumptions
  • Management of change applied to safety systems
5

Management of functional safety

  • Competency requirements and how they are demonstrated
  • Functional safety assessment stages and who conducts them
  • Verification against validation, kept separate
  • The documentation set that has to exist

What you receive

  • A lifecycle phase and responsibility matrix
  • A safety requirements specification template
  • A functional safety assessment checklist
  • Assessment result and attendance record

What changes afterwards

  • Responsibility for each lifecycle phase stops falling between parties
  • Safety requirements specifications arrive complete enough to build from
  • Operations understand that a SIL claim depends on what they do after handover
  • Assessment findings are anticipated in design rather than discovered at the gate

Standards and references

We teach IEC 61511 Functional Safety Lifecycle against IEC 61511 parts 1 to 3 for the process sector and the codes listed with it, at the edition current when you run it.

IEC 61511 parts 1 to 3 for the process sectorIEC 61508 parts 1 to 7 for the underlying frameworkISA TR84 technical reports

Run IEC 61511 Functional Safety Lifecycle for your team

We will come back with dates, the pre-reading it needs and a cost per head. Tell us who is attending, what they already do day to day and whether you want it at your site or delivered online.

Ask about dates and cost