Maintenance Optimisation
We rebalance your maintenance mix, deploy predictive technology where it pays and redesign how you use contractors
Maintenance
Optimisation
Maintenance Optimisation rebalances how your maintenance budget is spent across reactive, preventive, predictive and proactive work. Our team makes those calls on the basis of asset criticality, failure mechanism and plain economics. Where the numbers justify it we deploy condition monitoring such as vibration analysis, thermography, oil analysis and ultrasonic testing. We treat spares, contractors and KPIs as one connected system rather than separate problems.
Our implementation model
A practical, phased delivery approach that runs from gap assessment through operational embedding and is built around your regulatory context.
Analyse maintenance spend by category, labour, materials, contractors, downtime cost, identify optimisation opportunities.
Optimise maintenance strategy mix, reactive / preventive / predictive / proactive, based on asset criticality and failure modes.
Deploy condition monitoring, vibration, thermography, oil analysis, ultrasonic, for high criticality rotating equipment.
Right size spare parts inventory using criticality and lead time analysis, explore vendor managed inventory.
Optimise contractor mix, in house core capabilities vs strategic outsourcing, with performance based contracts.
Track planned/reactive ratio, schedule compliance, wrench time, maintenance cost per unit, monthly review cadence.
Maintenance in full scope
Value of Maintenance Optimisation
- Predictive technology catches degradation while there is still time
- Emergency interventions become rare
- Planned work removes the need to improvise
- Operators spend less time exposed to hazards
- Your metrics align with SMRP best practice
- You hold clear evidence for ISO 55001
- Your programme supports your insurance cover
- You can show customers a sound maintenance system on request
- The share of planned over reactive work rises past eighty five percent
- Schedule compliance improves
- Technicians spend more time on the tools
- Equipment is available more of the time
- Maintenance cost falls by roughly fifteen to twenty five percent
- Spares inventory drops by twenty to forty percent
- Contractor spend is brought under control
- Failure costs are avoided
Codes & standards we work to
Triggers that signal the need
Where Maintenance Optimisation applies
Wellheads, separators, gas compression, FPSO topsides, produced water systems.
Distillation columns, reactors, heat exchangers, storage spheres, LPG handling.
Cryogenic exchangers, liquefaction trains, BOG compressors, storage and sendout.
Reactive systems, batch reactors, solvent handling, runaway reaction scenarios.
Boilers, HRSGs, steam headers, hydrogen systems, ammonia SCR units.
Sterile vessels, CIP/SIP, pressure fermenters, solvent recovery, spray dryers.
Tangible deliverables
- A maintenance spend diagnostic
- A report on the optimised strategy mix
- A predictive technology roadmap
- A spares optimisation plan
- A contractor strategy with supporting contracts
- A maintenance KPI dashboard
Ready to start your project?
Speak with our team to scope an engagement tailored to your facility, regulatory context, and lifecycle stage.