Manufacturing Execution Systems (MES)
We define MES requirements to ISA 95, run a vendor neutral selection and deliver a phased implementation integrated with ERP and your control system
Manufacturing Execution
Systems (MES)
Our team implements manufacturing execution systems to ISA 95 so that the gap between ERP planning above and distributed control and programmable logic control below is finally closed. The system handles production scheduling, dispatch, performance, quality and full materials genealogy. We run the selection without favouring any one vendor, design the architecture, configure in phases and stay alongside your operations teams while they adopt it.
Our implementation model
A practical, phased delivery approach that runs from gap assessment through operational embedding and is built around your regulatory context.
Define MES requirements per ISA 95 levels (production execution, quality, maintenance, performance), align with ERP integration scope.
Evaluate MES vendors (Aveva PI, AspenTech, Honeywell, Siemens, GE Digital, Rockwell) per requirements, PoC and reference visits.
Design MES architecture, server / database, ERP integration, DCS / PLC integration, mobile / HMI access.
Phased implementation per module, production scheduling, dispatch, performance, quality, materials genealogy.
Real time KPI dashboards, alerts, automated reporting, integration with SPC and quality management systems.
User training, change management, ongoing support model, performance reviews against business case.
Manufacturing Execution in full scope
Value of Manufacturing Execution Systems (MES)
- Structured dispatching leaves less room for improvisation
- Operators see key indicators in real time
- Materials genealogy gives investigators the trail they need
- Safety critical operations carry a complete record of what happened
- Your operation aligns with ISA 95
- Pharma sites meet 21 CFR Part 11
- You can satisfy customer audits with confidence
- Materials are fully traceable
- Overall equipment effectiveness rises as visibility improves
- Quality improves through tighter control
- Real time indicators let you decide faster
- Inventory and work in progress both fall
- Operating costs fall
- The cost of poor quality falls
- Working capital is released
- Compliance costs come down
Codes & standards we work to
Triggers that signal the need
Where Manufacturing Execution Systems (MES) applies
Wellheads, separators, gas compression, FPSO topsides, produced water systems.
Distillation columns, reactors, heat exchangers, storage spheres, LPG handling.
Cryogenic exchangers, liquefaction trains, BOG compressors, storage and sendout.
Reactive systems, batch reactors, solvent handling, runaway reaction scenarios.
Boilers, HRSGs, steam headers, hydrogen systems, ammonia SCR units.
Sterile vessels, CIP/SIP, pressure fermenters, solvent recovery, spray dryers.
Tangible deliverables
- An MES requirements document
- A vendor evaluation report
- An architecture design
- An implementation plan
- A performance dashboard
- An operations adoption plan
Ready to start your project?
Speak with our team to scope an engagement tailored to your facility, regulatory context, and lifecycle stage.