Reliability Engineering
We build the analytical backbone of your maintenance programme through failure analysis, reliability modelling and design for reliability anchored to ISO 55001
Reliability
Engineering
Reliability Engineering gives your maintenance programme an analytical foundation it can trust. Our team works through Failure Mode and Effects Analysis to IEC 60812 and SAE J1739, reliability block diagrams, Markov models and fault trees so that failures can be predicted, prevented and ultimately designed out. We connect this work to asset criticality, reliability centred maintenance and your ISO 55001 governance so the analysis drives real decisions rather than sitting on a shelf.
Our implementation model
A practical, phased delivery approach that runs from gap assessment through operational embedding and is built around your regulatory context.
Define reliability strategy aligned to business priorities, availability, MTBF, MTTR targets, map to asset criticality.
Conduct Failure Mode and Effects Analysis per IEC 60812 / SAE J1739, document failure modes, effects, and criticality.
Apply reliability block diagrams, Markov models, fault trees to predict system reliability under maintenance scenarios.
Apply DfR principles in new equipment specification, redundancy design, spare parts strategy, supplier evaluation.
Build reliability programme, failure tracking, MTBF / MTTR KPIs, monthly reliability review, root cause analysis discipline.
Track reliability KPIs against targets, address chronic failures, integrate with ISO 55001 asset management.
Reliability in full scope
Value of Reliability Engineering
- Every failure mode is mapped to its safety consequence
- Critical failures are designed out wherever possible
- Maintenance is matched to the actual failure mechanism
- Emergency interventions become rare
- Your IEC 60812 analyses hold up under examination with traceable records
- You can show insurers and auditors clear reliability evidence for ISO 55001
- Your reliability work supports your insurance programme
- Your analysis integrates with API 580 and 581 risk based inspection
- Equipment performance becomes predictable
- Mean time between failures improves
- Preparedness shortens the time taken to repair
- Available capacity rises
- Failure costs are avoided
- Better reliability lets you carry fewer spares
- Insurance premiums come down
- Lifecycle cost is brought under control
Codes & standards we work to
Triggers that signal the need
Where Reliability Engineering applies
Wellheads, separators, gas compression, FPSO topsides, produced water systems.
Distillation columns, reactors, heat exchangers, storage spheres, LPG handling.
Cryogenic exchangers, liquefaction trains, BOG compressors, storage and sendout.
Reactive systems, batch reactors, solvent handling, runaway reaction scenarios.
Boilers, HRSGs, steam headers, hydrogen systems, ammonia SCR units.
Sterile vessels, CIP/SIP, pressure fermenters, solvent recovery, spray dryers.
Tangible deliverables
- A reliability strategy document
- A library of FMEA and FMECA studies
- A reliability modelling report
- A design for reliability checklist
- A reliability KPI framework
- An ISO 55001 integration plan
Ready to start your project?
Speak with our team to scope an engagement tailored to your facility, regulatory context, and lifecycle stage.