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Process Safety Management Systems

Planning (ISO 45001 Clause 6)

Hazard identification, risk and opportunity assessment, legal compliance, and health and safety objectives

What this study delivers

Planning (ISO 45001
Clause 6)

Clause 6 is where the standard turns context and leadership into things people can actually do, and our team helps you build a planning rhythm that converts intent into risk management and improvement targets. Under sub clause 6.1.1 you determine your risks and opportunities, including the health and safety ones, drawing on the issues from clause 4.1 and the requirements from clause 4.2. Under 6.1.2 hazard identification and the assessment of health and safety risks and opportunities become an ongoing habit rather than a one off study. Under 6.1.3 you work out your legal and other requirements and keep them current. Under 6.1.4 you plan the actions that address those risks, opportunities and legal duties and that ready you for emergencies. Under 6.2 you set health and safety objectives at the functions and levels where they belong and lay out how you will reach them. We make sure the plan reflects how your plant really runs rather than an idealised version of it.

Planning (ISO 45001 Clause 6) Overview
Study execution

How the study is executed

A structured, facilitated process that runs from scope definition through close out and produces defensible, actionable outputs.

Risk & Opportunity Determination

Per Cl.6.1.1, link to Cl.4.1 issues and Cl.4.2 requirements, identify OH&S risks (negative) and opportunities (positive).

Hazard Identification

Per Cl.6.1.2, ongoing hazard ID, routine / non routine, normal / abnormal / emergency, past incidents, design of work areas, human factors.

Legal Compliance Register

Per Cl.6.1.3, build legal register, OSHA / EU Directive / Factories Act / OISD / national, updated for regulatory change.

Action Planning

Per Cl.6.1.4, plan actions, hierarchy of controls, MOC integration, training, emergency preparedness, document responsibilities.

OH&S Objectives

Per Cl.6.2.1, set SMART objectives at relevant functions and levels, consider OH&S risks, legal requirements, monitoring results.

Planning to Achieve Objectives

Per Cl.6.2.2, plan what / who / when / resources / how evaluated, integrate with Cl.9.3 management review.

Planning (ISO 45001 Clause 6) Scope
Study scope

What the study covers in full

We determine your risks and opportunities under clause 6.1.1
We run hazard identification and assess health and safety risks and opportunities under clause 6.1.2
We capture and maintain legal and other requirements under clause 6.1.3
We plan actions for risks, opportunities, legal duties and emergencies under clause 6.1.4
We set health and safety objectives against SMART criteria under clause 6.2.1
We lay out how you will achieve those objectives under clause 6.2.2
Why it matters

Outcomes of Planning (ISO 45001 Clause 6)

Risk Driven Planning
  • Actions are prioritised by the risk they carry
  • Hazard identification covers both routine and non routine work
  • Your legal obligations stay current
  • Emergency readiness is designed in from the start
ISO 45001 Clause 6 Confidence
  • Clear evidence that stands up to scrutiny against clause 6 of ISO 45001 2018
  • Coverage of CCPS RBPS element 7
  • Process hazard analysis that satisfies OSHA PSM paragraph e
  • Alignment with section 41B of the Factories Act
Risk Aligned Operations
  • Operating priorities line up with where the real risk sits
  • Your legal obligations stay current
  • Discipline in closing actions out to completion
  • Objectives that give people something concrete to own
Planning Programme Return
  • The cost of incidents you never have
  • Regulatory compliance held steady
  • A stronger position should you ever face an insurer or a court
  • Investment aimed where it counts
Standards & references

Codes & standards we work to

ISO 45001 2018 Annex SL High Level StructureISO 19011 2018 Audit GuidelinesFactories Act 1948 IndiaOSHA 29 CFR 1910 Subpart ZCCPS RBPS Guidelines 2007DGFASLI Guidelines India
When to engage

Triggers that signal the need

You are preparing for ISO 45001 certificationYou are running your annual planning cycleA change in regulation calls for fresh assessmentAn incident has prompted you to re evaluate riskYou are introducing a new process or operating mode
Industries served

Where Planning (ISO 45001 Clause 6) applies

Oil & Gas, Upstream

Wellheads, separators, gas compression, FPSO topsides, produced water systems.

UpstreamOffshoreFPSO
Refineries & Petrochemicals

Distillation columns, reactors, heat exchangers, storage spheres, LPG handling.

RefiningPetrochemical
LNG & Gas Processing

Cryogenic exchangers, liquefaction trains, BOG compressors, storage and sendout.

LNGCryogenic
Specialty Chemicals

Reactive systems, batch reactors, solvent handling, runaway reaction scenarios.

ReactiveBatch
Power Generation

Boilers, HRSGs, steam headers, hydrogen systems, ammonia SCR units.

PowerHydrogen
Pharma & Food

Sterile vessels, CIP/SIP, pressure fermenters, solvent recovery, spray dryers.

PharmaFood & Bev
What we deliver

Tangible deliverables

  • A register of risks and opportunities
  • Hazard identification carried out under clause 6.1.2
  • A legal compliance register
  • An action plan under clause 6.1.4
  • Health and safety objectives written to SMART criteria under clause 6.2.1
  • A planning matrix under clause 6.2.2
Get Started

Ready to start your project?

Speak with our team to scope an engagement tailored to your facility, regulatory context, and lifecycle stage.