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Process Safety Management Systems

Hazard Identification and Risk Analysis (RBPS Element 7)

HAZOP, LOPA, QRA and Bow Tie execution with a five year revalidation discipline

What this study delivers

Hazard Identification and Risk
Analysis (RBPS Element 7)

Hazard Identification and Risk Analysis is the engine that turns process knowledge into ranked, defensible risk decisions. The element spans the full study toolkit, from HAZID at FEED and an IEC 61882 HAZOP at detailed engineering to a CCPS LOPA for independent protection layer credit, IEC 61511 SIL allocation, quantitative risk, fire and explosion and occupied building risk assessment for quantified consequence, Bow Tie for barrier visualisation, an ALARP demonstration for the residual risk argument and human reliability analysis for the human error pathways. What separates good work here from a paper PHA is action close out. Our team makes sure every recommendation travels from worksheet to management of change to engineering change to verified evidence, and that the traceability survives the five year statutory revalidation.

Hazard Identification and Risk Analysis (RBPS Element 7) Overview
Study execution

How the study is executed

A structured, facilitated process that runs from scope definition through close out and produces defensible, actionable outputs.

Study Programme Scoping

We map the applicable studies to each project stage and to your hazard inventory, aligning HAZID with the FEED gate, HAZOP with detailed engineering and LOPA and SIL with the design of the safety instrumented system.

Tool Validated Workflow

We specify the right tool for each study type from PHA Pro, Easy HAZOP, exSILentia, BowTieXP and PHAST and enforce audit trail discipline and version control.

Facilitator and Team Selection

We select a facilitator certified by TÜV, IChemE or CCPS and make sure the team is multidisciplinary and includes operator and contractor representation.

Action Register Discipline

We classify actions using the CCPS recommend, investigate and document approach, assign an owner and a target close out date, gate them by risk rank and integrate them with the management of change and corrective action database.

Risk Quantification

We run LOPA, quantitative risk, fire and explosion and ALARP studies sized to the relevant consequence severity and calibrate them against your site tolerable frequency matrix.

Revalidation and Change Integration

We deliver the five year statutory revalidation alongside partial revalidation triggered by management of change and integrate it with operator handover and shift training.

Hazard Identification and Risk Analysis (RBPS Element 7) Scope
Study scope

What the study covers in full

HAZID at FEED and a detailed design HAZOP to IEC 61882
SIL allocation to IEC 61511 with LOPA to CCPS
Quantitative risk, fire and explosion, occupied building and escape and rescue analysis for quantified consequence
Bow Tie analysis for visualising barriers against major accident hazards
An ALARP demonstration using the UK HSE R2P2 cost benefit framework
A five year revalidation cycle with management of change trigger criteria
Why it matters

Outcomes of Hazard Identification and Risk Analysis (RBPS Element 7)

Risk Surfacing and Quantification
  • Surfaces failure modes that walk through methods miss
  • Defensible assignment of independent protection layer credit
  • SIL allocation that prevents under protection
  • A Bow Tie barrier register visible to operations
PSM (e), IEC 61511 and COMAH Defence
  • OSHA PSM (e) PHA element compliance
  • The IEC 61511 Cl.8 hazard and risk analysis prerequisite met
  • A COMAH and Seveso safety case ALARP argument
  • The MSIHC Schedule 1 risk assessment satisfied
Operability and Commissioning Quality
  • Operability findings captured at the FEED stage
  • A lower commissioning rework rate
  • A richer scenario library for operator training
  • A management of change that can be defended when it is revisited
HIRA Investment Value
  • A fix at FEED that costs ten to a hundred times less than one after startup
  • A strong position with insurers through study quality
  • A major accident cost avoided
  • Capital efficiency through targeted controls
Standards & references

Codes & standards we work to

CCPS Guidelines for Risk Based Process Safety (2007)CCPS RBPS Element FrameworkFactories Act 1948 41B (India)MSIHC Rules 1989 (India)
When to engage

Triggers that signal the need

A FEED HAZID and detailed HAZOP for a new projectThe five year statutory PHA revalidationA management of change that needs partial revalidationA PHA re baseline after an incidentDay one PHA due diligence for an acquisition
Industries served

Where Hazard Identification and Risk Analysis (RBPS Element 7) applies

Oil & Gas, Upstream

Wellheads, separators, gas compression, FPSO topsides, produced water systems.

UpstreamOffshoreFPSO
Refineries & Petrochemicals

Distillation columns, reactors, heat exchangers, storage spheres, LPG handling.

RefiningPetrochemical
LNG & Gas Processing

Cryogenic exchangers, liquefaction trains, BOG compressors, storage and sendout.

LNGCryogenic
Specialty Chemicals

Reactive systems, batch reactors, solvent handling, runaway reaction scenarios.

ReactiveBatch
Power Generation

Boilers, HRSGs, steam headers, hydrogen systems, ammonia SCR units.

PowerHydrogen
Pharma & Food

Sterile vessels, CIP/SIP, pressure fermenters, solvent recovery, spray dryers.

PharmaFood & Bev
What we deliver

Tangible deliverables

  • A study programme plan for each project stage
  • PHA, HAZOP, LOPA, SIL, QRA and fire and explosion workbooks
  • An action register with ownership and close out tracking
  • An ALARP demonstration report where it is required
  • Bow Tie diagrams for the major accident hazards
  • A five year revalidation calendar with management of change trigger criteria
Get Started

Ready to start your project?

Speak with our team to scope an engagement tailored to your facility, regulatory context, and lifecycle stage.