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Process Safety Management Systems

Understanding Hazards and Risks (Responsible Care Element 2)

We identify and quantify the hazards of your materials, processes, and facilities across the whole product lifecycle, not just inside the fence

What this study delivers

Understanding Hazards and Risks
(Responsible Care Element 2)

Responsible Care Element 2, Understanding Hazards and Risks, asks signatory companies to identify, evaluate, and manage the hazards that run across the entire chemicals lifecycle. The element lines up with CCPS RBPS Pillar 2 on understanding hazards and risk, and our team brings the full hazard study toolkit to bear, from material safety assessment through process hazard analysis using HAZOP, What If, and FMEA, on to facility risk assessment using quantitative risk assessment, fire and explosion risk analysis, and occupied building risk assessment, alongside human factors analysis and lifecycle hazard evaluation under REACH and GHS. What sets this element apart from a purely site based framework such as OSHA 1910.119 is that it reaches well beyond the plant boundary. We look at the hazards your suppliers carry, the risk created in transport, the conditions under which your customers use the product, and what happens at end of life disposal, so that you understand risk across the whole value chain rather than only within your own gates.

Understanding Hazards and Risks (Responsible Care Element 2) Overview
Study execution

How the study is executed

A structured, facilitated process that runs from scope definition through close out and produces defensible, actionable outputs.

Hazard Lifecycle Mapping

Map hazards across raw material → process → product → distribution → use → end of life, align with REACH / GHS / IFC PS lifecycle thinking.

PHA Programme

Build HAZOP / What If / FMEA programme per process complexity, align with OSHA PSM (e) / CCPS RBPS Element 7.

Facility Risk Assessment

QRA / FERA / OBRA per credible worst case scenario, integrate with Bow Tie barrier register.

Value Chain Hazard

Supplier ESG audit, transport risk assessment, customer use condition review, align with ISO 20400 sustainable procurement.

Human Factors Integration

HRA per THERP / HEART, integrate with operator competency programme and operating procedure design.

Lifecycle Disclosure

Per REACH / CSRD / TNFD lifecycle disclosure, integrate with product stewardship and ESG reporting.

Understanding Hazards and Risks (Responsible Care Element 2) Scope
Study scope

What the study covers in full

We characterise material hazards across the full lifecycle
We run process hazard analysis using HAZOP, What If, and FMEA
We carry out facility risk assessment using QRA, fire and explosion risk analysis, and occupied building risk assessment
We perform human factors analysis using methods such as THERP and HEART
We assess value chain hazards across suppliers, transport, and customers
We evaluate lifecycle hazards against REACH, GHS, and the IFC Performance Standards
Why it matters

Outcomes of Understanding Hazards and Risks (Responsible Care Element 2)

Lifecycle Hazard Surfacing
  • You gain visibility of hazards across the lifecycle, not just inside the fence
  • Hazard analysis drives the engineered safeguards you actually need
  • Quantitative and fire and explosion analysis put real numbers on the consequences
  • Human factor failure pathways are understood and managed
Responsible Care and REACH Confidence
  • A defensible position for Element 2 under RC14001 2015
  • Conformance with CCPS RBPS Pillar 2
  • Coverage of REACH, GHS, and the IFC Performance Standards
  • Alignment with the hazard analysis duty in OSHA PSM paragraph (e)
End to End Risk Management
  • Operability findings that improve how the plant runs
  • A defensible basis for revisiting management of change decisions
  • Stronger management of supplier and contractor risk
  • Genuine product stewardship across the lifecycle
Lifecycle Risk ROI
  • You reduce your exposure to product liability
  • You hold a defensible position with your insurers
  • You build better relationships with suppliers and customers
  • You strengthen your ESG rating
Standards & references

Codes & standards we work to

ICCA Responsible Care Global CharterRC14001 2015 and RCMS CertificationCCPS RBPS Guidelines 2007ICC India Responsible CareISO 45001 2018ISO 14001 2015
When to engage

Triggers that signal the need

Preparation for RC14001 certificationYour REACH, CSRD, or TNFD reporting cycleA supplier ESG audit programmeA lifecycle review called after an incidentThe introduction of a new product or process
Industries served

Where Understanding Hazards and Risks (Responsible Care Element 2) applies

Oil & Gas, Upstream

Wellheads, separators, gas compression, FPSO topsides, produced water systems.

UpstreamOffshoreFPSO
Refineries & Petrochemicals

Distillation columns, reactors, heat exchangers, storage spheres, LPG handling.

RefiningPetrochemical
LNG & Gas Processing

Cryogenic exchangers, liquefaction trains, BOG compressors, storage and sendout.

LNGCryogenic
Specialty Chemicals

Reactive systems, batch reactors, solvent handling, runaway reaction scenarios.

ReactiveBatch
Power Generation

Boilers, HRSGs, steam headers, hydrogen systems, ammonia SCR units.

PowerHydrogen
Pharma & Food

Sterile vessels, CIP/SIP, pressure fermenters, solvent recovery, spray dryers.

PharmaFood & Bev
What we deliver

Tangible deliverables

  • A hazard lifecycle map
  • A hazard analysis programme using HAZOP, What If, and FMEA
  • A facility risk assessment using QRA, fire and explosion risk analysis, and occupied building risk assessment
  • A value chain hazard register
  • A human reliability analysis using THERP and HEART
  • A lifecycle disclosure pack
Get Started

Ready to start your project?

Speak with our team to scope an engagement tailored to your facility, regulatory context, and lifecycle stage.