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Electrical Safety

Arc Flash Hazard Analysis and Incident Energy Study

We model the distribution network, calculate incident energy at every working point and issue the labels, boundaries and work practice the numbers actually support

Technical overview

Arc Flash Hazard Analysis
and Incident Energy Study

An arc flash study answers a question a process hazard study never asks. It establishes how much thermal energy a worker would receive at a given piece of equipment if an arcing fault occurred while the enclosure was open, and it converts that into an approach boundary, a protective clothing requirement and a decision about whether the work should be done energised at all. Our work builds the impedance model of the distribution system from the utility infeed down, runs short circuit and protective device coordination, and calculates incident energy to IEEE 1584 across every credible operating configuration, because a plant running on a tie breaker or on standby generation is not the plant the original study modelled. The result that matters is rarely the highest number. It is the working point where a slow upstream device leaves a fault burning long enough to turn a modest fault current into a severe exposure, and that is usually corrected with a setting change rather than with heavier clothing.

Arc Flash Hazard Analysis and Incident Energy Study Overview
Engineering process

Arc Flash Hazard Analysis and Incident Energy Study workflow

Data Collection and Single Line

Verify the single line diagram against the installation, and collect utility fault levels, transformer and cable data, and protective device settings.

Network Model Build

Build the impedance model of the distribution system, including generation, motor contribution and every credible operating configuration.

Fault and Coordination Study

Run short circuit and protective device coordination, since incident energy is governed by clearing time as much as by fault current.

Hazard Calculation

Calculate the hazard at each working point across the operating configurations, and identify where the result is driven by a slow upstream device.

Mitigation Options

Test setting changes, maintenance mode, arc resistant equipment and remote operation, and rank them on the reduction each actually delivers.

Labelling and Work Practice

Issue the equipment labels, the boundary and PPE schedule, and the energised work procedure that the calculation supports.

Arc Flash Hazard Analysis and Incident Energy Study Scope
Scope of work

Every deliverable from basis to handover

Complete Arc Flash Hazard Analysis and Incident Energy Study scope covering every calculation, drawing, specification, and construction support activity.

We verify the single line diagram against the installation before any number is calculated, because a study built on a stale drawing is confidently wrong
We run short circuit and coordination first, since clearing time drives incident energy as strongly as fault current does
We calculate across operating configurations, including tie breaker closed, standby generation and reduced infeed
We identify the working points where a slow upstream device, not the fault level, is what makes the exposure severe
We test mitigation by setting change, maintenance switching mode, arc resistant equipment and remote racking, and rank them on measured reduction
We produce equipment labels carrying incident energy, boundary and the required clothing rating
We define which tasks are justifiable energised and which are not, which is the part of the standard most often skipped
We revalidate against future network changes, since a transformer upgrade quietly changes every downstream result
Engineering outcomes

Outcomes of Arc Flash Hazard Analysis and Incident Energy Study

Arc Flash Exposure Control
  • We quantify the thermal exposure at each working point
  • We identify the tasks that should not be done energised
  • We match protective clothing to the calculated energy rather than to habit
  • We remove the guesswork from switching and racking decisions
IEEE 1584 and NFPA 70E Defence
  • We calculate to IEEE 1584 and work practice to NFPA 70E
  • We label equipment to NEC Article 110.16
  • We support CEA Regulations 2010 obligations in India
  • We produce a study a competent authority can follow
Protection Coordination Integrity
  • We correct protection settings that were never coordinated
  • We enable maintenance switching modes where they help
  • We reduce the equipment damage a sustained arc causes
  • We make switching procedures specific to the equipment
Arc Flash Mitigation Value
  • We target arc resistant equipment where it earns its cost
  • We avoid over specifying protective clothing across the site
  • We reduce outage duration by making energised work decisions defensible
  • We lower the plant damage exposure a slow clearing fault carries
Standards & references

Codes & standards we work to

IEEE 1584 2018 (Guide for Performing Arc Flash Hazard Calculations)NFPA 70E (Electrical Safety in the Workplace)IEC 61482 1 2 (arc thermal protective clothing)IEC 60909 (short circuit currents)NFPA 70 NEC Article 110.16 (arc flash warning)CEA Regulations 2010 (India Electrical Safety)IS 3043 (Earthing)IS 732 (Code of Practice for Electrical Wiring Installations)IEEE 242 (Buff Book, protection and coordination)
When to engage

Triggers that signal the need

No arc flash study has ever been carried out on the installationA network change, transformer upgrade or new incomer since the last studyAn electrical incident, near miss or unexplained protection operationInsurer or client audit finding on electrical work practiceA new switchroom or substation entering serviceProtection settings that have never been coordinated or verified
Industries served

Where Arc Flash Hazard Analysis and Incident Energy Study applies

Oil & Gas, Upstream
UpstreamOffshoreFPSO
Refineries & Petrochemicals
RefiningPetrochemical
LNG & Gas Processing
LNGCryogenic
Specialty Chemicals
ReactiveBatch
Power Generation
PowerHydrogen
Pharma & Food
PharmaFood & Bev
What we deliver

Tangible deliverables

  • Verified single line diagram of the modelled network
  • Short circuit study with fault levels at each bus
  • Protective device coordination study with recommended settings
  • Incident energy results by equipment and operating configuration
  • Arc flash boundary and PPE category schedule
  • Printed equipment labels ready to apply
  • Mitigation options ranked on energy reduction achieved
  • Energised work permit criteria and switching procedure input
Get Started

Send us the scope

We will scope Arc Flash Hazard Analysis and Incident Energy Study against your site and come back with what it would take. Send us the process conditions, the equipment list and the stage the design has reached.