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Electrical Safety

Earthing and Bonding Verification and Testing

We measure what the earthing system actually achieves, covering soil resistivity, grid resistance, touch and step potential and bonding continuity, and compare it against what the design assumed

Technical overview

Earthing and Bonding
Verification and Testing

An earthing system is designed on assumed soil resistivity and verified almost nowhere. The design calculation produces a grid resistance and a set of touch and step potentials that are safe for a stated fault current and clearing time, and then the system is installed into ground that may not match the assumption, corroded over a decade, and extended by additions that were never tied back into the grid. Our work is the measurement side of that: soil resistivity by Wenner array, grid resistance by fall of potential, touch and step voltage measurement where the calculation is marginal, and continuity testing on the bonding that ties structures, equipment and cable armour into the system. We compare what we measure against what the design assumed and against the clearing time the protection actually delivers, since a touch potential that is safe at 200 milliseconds may not be at the clearing time a poorly coordinated relay gives you. Where the system falls short we specify the remedial work, and where it does not we say so, which is a useful thing to be able to prove.

Earthing and Bonding Verification and Testing Overview
Engineering process

Earthing and Bonding Verification and Testing workflow

Scope Definition

Agree study objectives, boundaries, data requirements, and deliverable format with the client team.

Data Collection & Review

Compile existing documentation, drawings, incident records, and relevant operational data.

Technical Analysis

Apply the relevant analytical method to assess hazards, risks, or system performance against criteria.

Sensitivity & Uncertainty

Identify key assumptions, test sensitivity of results, and document uncertainty bounds.

Risk Evaluation & ALARP

Compare results against risk criteria, demonstrate ALARP or identify further risk reduction measures.

Report & Action Register

Issue traceable report with findings, prioritised recommendations, and a management action register.

Earthing and Bonding Verification and Testing Scope
Scope of work

Every deliverable from basis to handover

Complete Earthing and Bonding Verification and Testing scope covering every calculation, drawing, specification, and construction support activity.

We measure soil resistivity by Wenner array rather than carrying the design assumption forward untested
We measure grid resistance by fall of potential with the current probe placed far enough out to be meaningful
We measure touch and step potential where the calculation is marginal or the consequence is high
We test bonding continuity on structures, equipment, cable armour and pipework rather than assuming the connection exists
We check the earthing against the clearing time the protection actually delivers, not the one the design assumed
We inspect the connections that corrode, which are the ones below grade and at the structural interface
We verify that later additions were tied back into the grid rather than earthed locally
We separate the instrument, clean and power earths where the design calls for it and check they were kept separate
Engineering outcomes

Outcomes of Earthing and Bonding Verification and Testing

Earth Fault Protection Assurance
  • We establish the touch and step potentials that actually exist
  • We find the bonding that was never connected or has since corroded
  • We confirm the earth path a protective device depends on
  • We identify where a later addition was left off the grid
Earthing Verification Evidence
  • We measure to IEEE 81 and assess to IEEE 80
  • We verify against IS 3043 for Indian installations
  • We support the CEA Regulations obligation on earthing
  • We provide the verification record IEC 60364 6 expects
Earth System Condition
  • We resolve the nuisance tripping a poor earth reference causes
  • We separate instrument and power earths where they have been merged
  • We give the maintenance team a measured baseline to trend against
  • We identify degradation before it becomes a fault
Targeted Earthing Remediation
  • We target remedial earthing at the sections that fail the measurement
  • We avoid replacing a grid that measurement shows is adequate
  • We reduce equipment damage from poor fault current return
  • We support insurance and audit positions with measured data
Standards & references

Codes & standards we work to

IEEE 80 (Safety in AC Substation Grounding)IEEE 81 (Measuring Earth Resistivity, Ground Impedance and Earth Surface Potentials)IS 3043 (Code of Practice for Earthing)IEC 60364 6 (verification)BS 7430 (Code of Practice for Protective Earthing)IEC 61936 1 (power installations above 1 kV)CEA Regulations 2010 (India Electrical Safety)IEC 60079 14 (electrical installations in hazardous areas)
When to engage

Triggers that signal the need

The earthing system has never been measured, only designedNuisance tripping or unexplained protection operationA substation extension or new equipment added to an existing gridShock reports or tingle complaints from field staffAn audit or insurer finding on earthing adequacyGround conditions or the water table have changed since installation
Industries served

Where Earthing and Bonding Verification and Testing applies

Oil & Gas, Upstream
UpstreamOffshoreFPSO
Refineries & Petrochemicals
RefiningPetrochemical
LNG & Gas Processing
LNGCryogenic
Specialty Chemicals
ReactiveBatch
Power Generation
PowerHydrogen
Pharma & Food
PharmaFood & Bev
What we deliver

Tangible deliverables

  • Soil resistivity survey with Wenner array results and interpreted soil model
  • Grid resistance measurement by fall of potential with the test curve
  • Touch and step potential measurement where assessed
  • Bonding continuity test record by structure and equipment item
  • Comparison of measured performance against design assumption and protection clearing time
  • Non conformance register with remedial specification
  • Retest scope and interval recommendation
Get Started

Send us the scope

We will scope Earthing and Bonding Verification and Testing against your site and come back with what it would take. Send us the process conditions, the equipment list and the stage the design has reached.