Hazardous Area Ex Installation and Inspection Compliance
We verify that the equipment installed in your classified areas matches the classification, carries the right certification and has been installed and maintained to the standard its protection concept requires
Hazardous Area Ex Installation
and Inspection Compliance
Hazardous area classification decides where the zones are. This is the separate and often neglected question of whether the equipment standing in those zones is actually suitable for them, correctly installed and still compliant. Our work runs the IEC 60079 14 installation verification and the IEC 60079 17 inspection regime across the classified areas, checking equipment group, temperature class and protection concept against the zone and the material present, verifying that certification is valid and that any conditions of certification have been met, and examining the installation detail that the protection concept depends on. For flameproof equipment that means flame path condition, gap and fastener integrity. For increased safety it means terminal condition and ingress protection. For intrinsic safety it means the loop calculation, the barrier and the segregation of the wiring. The findings that recur are the ones that come from ordinary maintenance rather than from design: a cable gland substituted for a non certified equivalent, a flameproof cover refitted with the wrong bolts, an IS loop extended without recalculating.

Hazardous Area Ex Installation and Inspection Compliance workflow
Review the single line diagram, the statutory approvals, the test and calibration records and the previous audit closure status.
Map the installation against the CEA Regulations, the state factory rules and the applicable Indian Standards, clause by clause.
Walk down substations, switchrooms, cable galleries and field distribution, with thermography, earth resistance and insulation measurement.
Verify relay settings against the coordination study, and test interlocks, earthing switches and safety interlocking on their proving.
Rank each non conformance on consequence and exposure rather than on clause number, so remedial spend follows the hazard.
Issue the statutory format report with a prioritised action register, and support closure evidence for the inspecting authority.

Every deliverable from basis to handover
Complete Hazardous Area Ex Installation and Inspection Compliance scope covering every calculation, drawing, specification, and construction support activity.
Outcomes of Hazardous Area Ex Installation and Inspection Compliance
- We remove the ignition sources standing inside a classified area
- We find the uncertified substitutions maintenance introduced
- We verify intrinsic safety loops still hold after modification
- We confirm the protection concept is intact, not just certified once
- We verify installation to IEC 60079 14
- We set the inspection regime to IEC 60079 17
- We support PESO requirements for Indian installations
- We produce the equipment register a DSEAR or ATEX position requires
- We build the hazardous area equipment register most sites lack
- We define an inspection grade and interval that is actually workable
- We identify repairs that void certification
- We connect the register to the maintenance system
- We avoid wholesale equipment replacement where inspection shows compliance
- We prevent the cost of an uncertified repair being discovered late
- We reduce the outage risk a non compliant installation carries
- We concentrate replacement on the equipment that genuinely fails
Codes & standards we work to
Triggers that signal the need
Where Hazardous Area Ex Installation and Inspection Compliance applies
Tangible deliverables
- Hazardous area equipment register with group, temperature class and protection concept
- Certification validity and conditions of certification review
- Installation verification report to IEC 60079 14
- Inspection grade and interval schedule to IEC 60079 17
- Non conformance register ranked on ignition risk
- Intrinsic safety loop calculations for modified circuits
- Repair and overhaul compliance review against IEC 60079 19
- Remedial specification and replacement priority list
Send us the scope
We will scope Hazardous Area Ex Installation and Inspection Compliance against your site and come back with what it would take. Send us the process conditions, the equipment list and the stage the design has reached.