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Hazard Studies & Risk Assessment

Consequence and Dispersion Modelling

We quantify thermal, explosion and toxic consequence zones for risk assessment and emergency planning

What this study delivers

Consequence and Dispersion
Modelling

Consequence and dispersion modelling answers the physical question on which siting, emergency planning and quantitative risk all depend, which is simply how far the harm reaches if a containment fails. We trace the chain that a real release follows, from the source term and release rate, through dispersion of the flammable or toxic cloud under the prevailing weather and terrain, to the resulting thermal radiation, overpressure or toxic dose, and we map the credible hazard zones against recognised harm thresholds. Done well the work is neither needlessly conservative nor optimistic, because we choose the right release scenarios, build defensible source terms and use validated models drawn from API 521, the SFPE handbook and the TNO Yellow, Green and Purple Books, executed against validated correlations, so that the numbers withstand scrutiny. The output underpins your facility siting and layout, your emergency and land use planning and the consequence side of QRA, and it turns the question of how bad it could be from an assertion into quantified evidence you can decide on.

Consequence and Dispersion Modelling Overview
Study execution

How the study is executed

We open at scenario register & source term definition and close at risk integration & emergency planning output, and each stage hands the next one a record rather than a summary of it.

Scenario Register & Source Term Definition

Extract loss of containment scenarios from HAZOP / QRA, define representative orifice sizes (small / medium / large), release heights, orientations, fluid phases (vapour, liquid, two phase, cryogenic), and ambient conditions, build scenario register with inventory mass.

Thermal Radiation Modelling

Model pool fires (Thomas correlation, SFPE), jet fires (Chamberlain / Cook Cullis), and flash fire LFL envelopes, calculate radiation iso contours at 4 / 12.5 / 37.5 kW/m² thresholds, apply view factor correction for receptor angle.

Explosion Overpressure Assessment

Apply TNT / Multi Energy / Baker Strehlow Tang for screening scenarios, deploy 3D CFD for high consequence VCE cases with congestion parameterisation, produce overpressure and impulse iso contour maps for occupied building and facility siting input.

Toxic Gas Dispersion Analysis

Model toxic release source terms (flash, two phase, aerosol, evaporating pool) and atmospheric dispersion by Gaussian and dense gas method, calculate hazard distances to AEGL 1 / AEGL 2 / ERPG 2 / IDLH / SLOT / SLOD with stability class and wind speed sensitivity.

BLEVE & Multi Effect Scenario Modelling

Model BLEVE fireball (Roberts / Hasegawa correlation) for pressurised liquefied gas scenarios, assess Boilover and tank farm scenarios, combine fire, explosion, and toxic effects for multi effect scenarios including domino escalation thresholds.

Risk Integration & Emergency Planning Output

Integrate consequence contours into QRA risk aggregation (LSIR / F N), produce GIS compatible hazard distance tables and contour maps, derive Emergency Response Planning Zone (ERPZ), shelter in place criteria, and F&G detector placement inputs per API RP 14C.

Consequence and Dispersion Modelling Scope
Study scope

What the study covers in full

We model pool fire and jet fire thermal radiation by solid flame with view factor and atmospheric transmissivity
We model vapour cloud explosion overpressure using TNT equivalence, the Baker Strehlow Tang method and the CCPS multi energy method
We model BLEVE fireball thermal radiation and fragment trajectory
We model toxic gas and vapour dispersion to ERPG, IDLH and AEGL hazard distances
We model the flammable envelope and consequence zones of a flash fire
We run sensitivity analysis on wind speed, stability class and release height
We analyse EPA RMP worst case and alternative release scenarios
We integrate the results into your QRA risk contours and F to N curves
Why it matters

Outcomes of Consequence and Dispersion Modelling

Hazard Distance Quantification
  • We quantify hazard distances so you can design safe layout and escape routes
  • We identify the worst case scenarios that define your emergency planning zones
  • We support fire and gas detector placement and alarm setpoint determination
  • We provide the input to your occupied building risk assessment
EPA RMP and COMAH Consequence Defence
  • We deliver EPA RMP off site consequence analysis that meets the requirement
  • We provide the consequence analysis your COMAH and Seveso safety report needs
  • We support the consequence evaluation in your OSHA PSM process hazard analysis
  • We satisfy the development control requirements of your planning authority
Operational Zone and Layout Clarity
  • We inform safe working distances during hot work and maintenance
  • We identify the equipment items that carry the highest consequence potential
  • We support risk evaluation for simultaneous operations
  • We provide the basis for your emergency response planning zones
Layout Optimisation Value
  • We help you avoid over conservative exclusion zones that limit operational flexibility
  • We identify whether high consequence items warrant inherent safer design
  • We reduce the cost of consequence modelling errors in your facility siting
  • We support risk informed layout optimisation
Standards & references

Codes & standards we work to

API 521SFPE HandbookTNO Yellow, Green and Purple BooksEPA RMP OCAHSE Consequence Modelling GuidanceNFPA 72MSIHC Rules 1989 (India)Factories Act 1948 Section 41B (India)EPA RMP Offsite Consequence Analysis GuidanceAPI 521 (Pressure relieving)API 2000 (Tank Venting)NFPA 30 (Flammable and Combustible Liquids)
When to engage

Triggers that signal the need

A QRA study needs consequence inputYou are optimising facility siting and layoutYou have an EPA RMP off site consequence analysis requirementYou are developing an emergency response planYou are preparing a COMAH or Seveso safety reportA planning application needs a consequence assessment
Industries served

Where Consequence and Dispersion Modelling applies

Oil & Gas, Upstream
UpstreamOffshoreFPSO
Refineries & Petrochemicals
RefiningPetrochemical
LNG & Gas Processing
LNGCryogenic
Specialty Chemicals
ReactiveBatch
Power Generation
PowerHydrogen
Pharma & Food
PharmaFood & Bev
What we deliver

Tangible deliverables

  • Consequence modelling report with a scenario register
  • Thermal radiation and overpressure output plots
  • Toxic dispersion hazard distance tables
  • Scenario specific consequence contour maps
  • EPA RMP off site consequence analysis documentation
  • Sensitivity analysis results
  • Hazard range summary for each scenario
  • Emergency planning zone recommendations
Get Started

Send us the scope

We will scope Consequence and Dispersion Modelling against your site and come back with what it would take. Send us the unit, the P&ID revision it sits at and the inventory it holds.