Basic Engineering Package for high-hazard greenfield processes
Basic Engineering Package (BEP) development for high-hazard processes — covering concept selection, technology screening, FEED-quality engineering, and safety embedding. The deliverable bridges R&D and detailed engineering with traceable safety basis.
Define Basic Engineering Package scope per OSHA PSM / SEVESO III tier — Tier 1 (highly hazardous, >threshold quantity), Tier 2 (moderate hazard), Tier 3 (low hazard); align with CCPS Guidelines for Engineering Design for Process Safety.
Compile process definition — block flow diagram, process description, reaction stoichiometry, kinetics, thermodynamics, MTSR, gas evolution, byproducts; align with cGMP / FDA / EMA for pharmaceutical / API manufacturing.
Author Process Flow Diagrams with stream summary, Heat & Mass Balance per operating case, P&IDs per ISA-5.1 with full instrumentation / SIS / safeguards; align with detail-engineering-handover requirements.
Specify major equipment (reactors, distillation, dryers, storage) with material / capacity / design conditions; specify instrumentation per ISA-5.1 with SIL allocation per IEC 61511; align with HAZOP / SIL allocation outputs.
Define control philosophy — BPCS architecture (DCS / PLC), regulatory control loop strategy, advanced control (cascade, ratio, MPC); define SIS with SRS reference; integrate with HAZOP / LOPA / SIL allocation.
Conduct BEP review with operations, HSE, engineering, and corporate technology; baseline BEP for detailed engineering; specify MOC procedure for BEP modification during detailed engineering / construction.
Complete High-Hazard Process Conceptualisation & BEP Development scope — every calculation, drawing, specification, and construction support activity.
Speak with our team to scope an engagement tailored to your facility, regulatory context, and lifecycle stage.