Inherent Safer Design

Design Intent & Basis of Safety Development

Single-source design intent and basis of safety documentation

Technical overview

Design Intent & Basis
of Safety Development

Design intent and basis of safety documentation capture the safety logic of design decisions — from inherent measures through preventive and mitigative safeguards. These documents anchor MOC, audits, and competent operator handover.

Design Intent & Basis of Safety Development — Overview
Engineering process

Design Intent & Basis of Safety Development workflow

Design Basis Scope & Hierarchy

Define Design Intent / Basis of Safety scope per project phase — concept / FEED / detailed engineering / commissioning; align with CCPS Guidelines for Engineering Design for Process Safety and OSHA PSM 1910.119(d) Process Safety Information.

Material & Energy Inventory Documentation

Document material inventory (flammable, toxic, reactive, cryogenic) and energy inventory (mechanical, thermal, pressure, kinetic) per unit; align with safety data sheets, MOC review, and PHA inputs; specify segregation and quantity-limit philosophy.

Operating Envelope & Boundary Specification

Specify operating envelope per equipment / unit — pressure / temperature / flow / composition / inventory bounds; define IOW per API RP 584 (critical, standard, informational); align with relief / vent / SIS / alarm setpoints.

Containment & Energy-Release Philosophy

Specify containment philosophy — primary (pressure boundary), secondary (bund, blast wall, dike), tertiary (impoundment, emergency containment); specify energy-release philosophy — relief, depressurisation, deluge, suppression.

Safety-in-Design Review & MOC Integration

Conduct multi-stage Safety-in-Design (SiD) reviews — concept (HAZID, Bow-Tie), FEED (HAZOP, SIL allocation), detailed (HAZOP revalidation, SIL verification); integrate with MOC and PHA assumption set; align with CCPS Inherently Safer Design.

Design Basis Manual & Handover Package

Compile Design Basis Manual covering material / energy inventory, operating envelope, containment philosophy, SiD review outputs; integrate with PSI / PSM documentation; align with operator handover and post-startup PHA revalidation.

Design Intent & Basis of Safety Development — Scope
Scope of work

Every deliverable — from basis to handover

Complete Design Intent & Basis of Safety Development scope — every calculation, drawing, specification, and construction support activity.

Process safety time and hazard envelope
Inherent safer design measures
Preventive and mitigative safeguards
Performance standards per safeguard
Operating limits and IOW
MOC reference baseline
Audit and review framework
Engineering outcomes

Outcomes of Design Intent & Basis of Safety Development

Design Safety Basis Documentation
  • Captures safety logic of all design decisions
  • Reinforces MOC against safety baseline
  • Supports competent operator handover
  • Reduces design drift over lifecycle
OSHA PSM / COMAH Design Defence
  • Maintains compliance with CCPS RBPS
  • Supports UK safety case
  • Documents design basis for regulator
  • Withstands customer and insurer audit
Engineering Change & MOC Governance
  • Standardises design intent capture
  • Improves MOC oversight
  • Improves operator training
  • Builds enduring design knowledge
Late-Stage Design Change Cost Prevention
  • Avoids re-litigation of design decisions
  • Reduces MOC review cost
  • Supports M&A integration
  • Lowers underwriter premiums
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