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Process Safety Engineering

SIS Functional Specification and SRS Development

We carry out the IEC 61511 Phase 5 front end work that turns your PHA and LOPA output into a complete, design ready safety requirements specification

Technical overview

SIS Functional Specification
and SRS Development

Safety instrumented system functional specification is the bridge between hazard study output and detailed system design. The work begins after PHA and LOPA have identified each safety instrumented function and allocated a SIL target, and it ends with a fully baselined safety requirements specification that is ready to hand off to the functional safety engineering team for architectural design, FMEDA grade selection and lifecycle verification. The discipline is fundamentally about completeness and traceability. Every function has to trace back to a HAZOP cause and consequence, every safe state has to be physically realisable from the process operating envelope, every demand mode classification has to reflect how the plant actually behaves, and the independence of the basic process control system from the safety instrumented system has to be confirmed before any platform decisions are made. The common front end failures, which include incomplete safe state definitions, missed common cause initiators, a system that shares control system sensors and response time budgets that ignore valve stroke time, show up later as IEC 61511 Phase 6 redesigns or as FSA Stage 2 audit findings, and our team prevents them at the source.

SIS Functional Specification and SRS Development Overview
Engineering process

SIS Functional Specification and SRS Development workflow

SIF Identification from PHA / LOPA

Catalogue Safety Instrumented Functions from HAZOP / LOPA action register, document demand scenario, initiating event, and process consequence, classify demand mode (low vs continuous / high) per IEC 61511 Cl.3.5.

Safe State & Process Demand Definition

Define safe state per SIF (de energise / vent / isolate / depressurise), establish process safety time, response time budget, and process operating envelope, align with HAZOP cause consequence pathway.

SIL Target Hand off & SRS Outlining

Receive SIL allocation from LOPA / Risk Graph workflow, convert to SRS outline per IEC 61511 Cl.10, functional, integrity, environmental, operational, and interface requirements per SIF.

BPCS / SIS Independence & IPL Mapping

Verify SIS independence from BPCS sensors, logic, and final elements per IEC 61511 Cl.11.2.4, cross check SIS credit against LOPA IPL register, flag shared element gaps for redesign.

Functional C&E Matrix Drafting

Draft cause and effect matrix linking SIF initiators to ESD outputs at a functional level (no platform binding), specify voting intent, bypass authorisation, and reset philosophy, hand to detailed design team.

SRS Issue & Design Hand off Package

Issue baseline SRS per IEC 61511 Phase 5, compile design hand off package (PHA/LOPA references, SIF inventory, SRS, functional C&E) for downstream detailed engineering / FMEDA / FAT/SAT work.

SIS Functional Specification and SRS Development Scope
Scope of work

Every deliverable from basis to handover

Complete SIS Functional Specification and SRS Development scope covering every calculation, drawing, specification, and construction support activity.

We identify each function from the HAZOP and LOPA action register with traceability to the cause and consequence pathway
We classify the demand mode as low demand or continuous and high demand under IEC 61511 Clause 3.5
We define the safe state for each function as de energise, vent, isolate or depressurise so that it is physically realisable from the process envelope
We calculate the process safety time and the response time budget including valve stroke and logic solver scan
We verify the independence of the control system from the safety system under IEC 61511 Clause 11.2.4 across sensors, logic, final elements and power
We reconcile the LOPA protection layer register so the system credit matches the allocated SIL with no double counting
We draft a platform agnostic functional cause and effect matrix to hand off to detailed design
We issue the baseline safety requirements specification under IEC 61511 Phase 5 with version control and MOC governance
Engineering outcomes

Outcomes of SIS Functional Specification and SRS Development

System Architecture and Demand Integrity
  • We make sure the system provides the last automatic layer of protection before a major accident
  • We design functions correctly so that hazardous events do not escalate
  • We make sure a proof tested system maintains its designed risk reduction over the plant life
  • We use fail safe architecture so that a single failure does not lose the safety function
IEC 61511 and 61508 Engineering Defence
  • We deliver IEC 61511 lifecycle compliance for each function
  • We produce the OSHA PSM documentation and verification for the system
  • We provide the system performance assurance your COMAH and Seveso obligations need
  • We meet your insurance underwriter system verification requirements
Spurious Trip and Availability Optimisation
  • We write comprehensive factory and site acceptance test procedures so the system is correctly commissioned
  • We design proof test procedures that maintain the SIL without excessive downtime
  • We provide a bypass management procedure that prevents extended impairment
  • We support safe operating window management through system status monitoring
SIL Allocation and Lifecycle Cost Efficiency
  • We use a specification driven design to prevent over specification and an unnecessary SIL 3 system
  • We use thorough acceptance testing to prevent costly startup delays
  • We set the correct proof test intervals to minimise maintenance cost
  • We document the system basis so you spend less effort negotiating with regulators
Standards & references

Codes & standards we work to

IEC 61511 Ed.2 (2016) + Amd.1 (2017) Cl.10 (SRS)IEC 61508 Part 1 (Safety Lifecycle)ISA 84.00.01CCPS Guidelines for Safe AutomationOSHA 29 CFR 1910.119(j)OGP / IOGP 416 Process Safety FundamentalsOISD STD 106 / 116 / 118 (Petroleum)PESO certification (India)CEA Regulations 2010 (India Electrical Safety)Indian Petroleum Rules 2002OISD GDN 178 (Instrumented Safety)ANSI/ISA 84.91.01 2020 (Process Safety Critical Instrumentation)
When to engage

Triggers that signal the need

You are handing off from PHA and LOPA into FEEDYou need a brownfield specification baseline before a system upgradeYou are conducting due diligence on a legacy system in an acquisitionYou are doing the front end Phase 5 work ahead of detailed designYou need to close an IEC 61511 lifecycle gap where the specification is missingYou have an MOC for a new function added to an operating unit
Industries served

Where SIS Functional Specification and SRS Development applies

Oil & Gas, Upstream

Wellheads, separators, gas compression, FPSO topsides, produced water systems.

UpstreamOffshoreFPSO
Refineries & Petrochemicals

Distillation columns, reactors, heat exchangers, storage spheres, LPG handling.

RefiningPetrochemical
LNG & Gas Processing

Cryogenic exchangers, liquefaction trains, BOG compressors, storage and sendout.

LNGCryogenic
Specialty Chemicals

Reactive systems, batch reactors, solvent handling, runaway reaction scenarios.

ReactiveBatch
Power Generation

Boilers, HRSGs, steam headers, hydrogen systems, ammonia SCR units.

PowerHydrogen
Pharma & Food

Sterile vessels, CIP/SIP, pressure fermenters, solvent recovery, spray dryers.

PharmaFood & Bev
What we deliver

Tangible deliverables

  • Baseline safety requirements specification per IEC 61511 Clause 10
  • Function inventory and boundary register with HAZOP and LOPA traceability
  • Safe state and process safety time table per function
  • Demand mode classification register
  • Control system and safety system independence audit report
  • Platform agnostic functional cause and effect matrix
  • Design hand off package for the functional safety engineering and detailed engineering team
  • Specification MOC and revision control procedure
Get Started

Ready to start your project?

Speak with our team to scope an engagement tailored to your facility, regulatory context, and lifecycle stage.