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Lean and Cost Optimisation

We take cost out of the operation without taking capability out of it, through lean manufacturing, waste reduction, structured cost reduction programmes, inventory optimisation and working capital release, delivered as an operating system your teams keep running after we leave.

Engagement model

How we deliver

A phased, evidence led delivery model that runs from discovery through close out and is built around your facility, regulatory context, and lifecycle stage.

Maturity Diagnostic
We baseline your current business and operational maturity against the Shingo Model, the Balanced Scorecard and industry benchmarks, then surface the strategic gaps and improvement opportunities that matter most.
Strategy and Portfolio Design
We build the strategic roadmap, the transformation portfolio, the DMAIC project pipeline and a digital and energy opportunity inventory ranked by NPV and strategic priority.
Capability Build
We provide leadership coaching, Lean Six Sigma belt training, kaizen events and KPI cascade design with ISO 50001 and IEC 62443 awareness, all aligned with your corporate learning and development.
Execution and Tracking
We run the programme with PMO governance, ROI tracking and balanced scorecard reporting that integrates with your management review and corporate planning.
Embedment and Sustainment
We redesign the operating model, establish a daily management cadence and integrate MOC with the excellence programmes, supported by annual continuous improvement governance.

Standards we work to

Toyota Production System TPSLean Enterprise Institute PrinciplesWomack and Jones Lean ThinkingShingo Model for Operational ExcellenceLean Six Sigma Black Belt Body of KnowledgeHoshin Kanri Strategy DeploymentISO 14001 2015 Environmental ManagementLean Eight Waste FrameworkCradle to Cradle Design ProtocolEllen MacArthur Foundation Circular EconomyToyota TPS Waste HierarchyEU Waste Framework Directive 2008 98 ECZero Base Budgeting MethodologyShould Cost Modelling Framework

Industries we serve

  • Refineries, Chemicals and Petrochemicals
  • Pharmaceuticals and API
  • Power, Cement and Steel
  • Manufacturing and Heavy Industry
  • Logistics, Ports and Terminals
  • FMCG, Food and Consumer Goods
Get in touch

Talk to us about lean and cost optimisation.

We will come back with the scope, the standards it would be run to and what it would take. Tell us which part of lean and cost optimisation you need and the site it applies to.