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Functional Safety Lifecycle Implementation

Hazard and Risk Assessment

We run the initial hazard and risk assessment that identifies hazardous events and the required risk reduction to IEC 61511 1 clause 8

Strategic context

What this element is and why it matters

Phase 1 of the IEC 61511 lifecycle is the hazard and risk assessment, the systematic identification of hazardous events and the determination of the required risk reduction. Our team uses HAZOP, LOPA, fault trees and event trees to establish a defensible scenario set and a clear risk profile for your facility before any safety instrumented system allocation decisions are made.

Hazard and Risk Assessment

Individual significance for organisations

Without a rigorous Phase 1 every downstream safety integrity level allocation rests on an incomplete understanding of the hazards. Facilities that invest in deep hazard and risk assessment catch the credible worst case scenarios that genuinely drive safety instrumented function design, and that is exactly where we focus.

Contribution to Functional Safety Lifecycle Implementation

Phase 1 produces the hazard register that Phase 2 allocation consumes. It also feeds back into your process safety information and connects to the wider process hazard analysis cycle through the five year revalidation triggers.

Key requirements

What compliant execution looks like

HAZOP, LOPA, fault tree and event tree analysis to IEC 61511 1 clause 8
Clear definition of initiating events and consequences
Tolerable risk targets set against your site specific risk criteria
A five year revalidation cycle integrated with management of change
A credible worst case scenario set that drives the required risk reduction factor
Enabling conditions and conditional modifiers credited explicitly
Implementation methodology

How we implement this element

A focused six step methodology calibrated to deliver hazard and risk assessment as a working capability rather than a documented compliance artefact.

Scope and Process Safety Information Baseline

We define the unit boundary and gather your process safety information to paragraph d of OSHA 1910.119, and we align it with the operating envelope and your process hazard analysis records.

Hazard Identification

We run HAZOP to IEC 61882, supplement it with what if and checklist methods where they help, and document the hazardous events.

Consequence Analysis

We quantify consequence severity against your tolerable thresholds for safety, environment and asset, and we align it with your corporate risk matrix.

Risk Estimation

We estimate the frequency and consequence pairs and identify the scenarios that need further risk reduction beyond your existing independent protection layers.

Tolerable Risk Comparison

We compare the residual risk against your site specific tolerable frequency and identify the safety instrumented function candidates for the clause 9 allocation.

Report and Phase 2 Hand Off

We issue the hazard and risk assessment report with the hazard register, the required risk reduction and the inputs that Phase 2 needs for safety instrumented function allocation.

Implementation flow

Element implementation flow chart

A decision gated workflow that shows the actual sequence of activities from initiation through steady state operation, with key decision points highlighted.

Start
Process safety information gathered and the HAZOP team assembled
HAZOP Node Review
Node by node and guideword by guideword to IEC 61882
Decision
Hazardous Event Identified?
Decision gate
Consequence Estimation
Severity across safety, environment and asset
Frequency Estimation
Initiating event with enabling factors
Decision
Tolerable?
Decision gate against the corporate risk matrix
Existing Protection Layers Credited
Basic process control, alarms and relief deducted from the gap
Required Risk Reduction Quantified
Residual risk reduction factor after the non instrumented layers
Safety Instrumented Function Candidate Identified
Hand off to Phase 2 allocation
Report Issued
Documented hazard register and required risk reduction
Deliverables

What we produce

  • A hazard register that records the hazardous events and their consequences
  • Risk reduction requirements for each safety instrumented function candidate
  • The Phase 1 hazard and risk assessment report
  • Cause and consequence and event tree scenario records
  • An independent protection layer credit log with the independence basis per scenario
  • A tolerable risk criteria sheet that calibrates frequency against consequence
Common pitfalls

Where execution fails

  • A HAZOP team that is missing the operator perspective
  • Tolerable risk targets that are never calibrated to your site context
  • A revalidation cycle that slips past five years
  • Initiating event frequencies adopted from generic data without any site validation
Standards & references

Codes this element is built on

IEC 61511 1 Cl.8 (Hazard and Risk Assessment)IEC 61882 (HAZOP Studies)CCPS Guidelines for Hazard Evaluation ProceduresCCPS Guidelines for Initiating Events and Independent Protection Layers in LOPAISA TR84.00.04 (SIL Determination, LOPA and risk graph)OSHA 29 CFR 1910.119(e) (Process Hazard Analysis)
Implement this element

Talk to us about implementing Hazard and Risk Assessment

We can scope this element implementation against your facility, regulatory context, and existing management system maturity, then integrate it with the other Functional Safety Lifecycle Implementation elements you already operate.